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bigcountry78

KFI winch mount

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Casually shopping for winch mounts for my 2001 rancher. I know everyone says to go with KFI, but it seems like the mount angles the fairlead down. I guess it matches the 04-06 bumper profile, but it looks weird on the 00-03 bumper. Can anyone confirm that? Is there a way to tweak it so that the fairlead sits vertically like it should? I’m thinking about making my own, but I like the way the KFI ties into several frame points. It looks like it would spread the load better. Are there similar designed mounts that fit my generation better?

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6 hours ago, bigcountry78 said:

Casually shopping for winch mounts for my 2001 rancher. I know everyone says to go with KFI, but it seems like the mount angles the fairlead down. I guess it matches the 04-06 bumper profile, but it looks weird on the 00-03 bumper. Can anyone confirm that? Is there a way to tweak it so that the fairlead sits vertically like it should? I’m thinking about making my own, but I like the way the KFI ties into several frame points. It looks like it would spread the load better. Are there similar designed mounts that fit my generation better?

kfi is the best winch mount. does not matter if winch is angled ?, as long as you have the roller fairlead ?, you will be fine. you can not go wrong with a kfi winch mount !. DO NOT USE A REG FAIRLEAD !!..USE ONLY A ROLLER FAIRLEAD !.

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I put a KFI mount on my '00 Rancher that Jeepwm69 gave me. I didn't have any issue with the fit of the roller fairlead. I did cut the two side bolt brackets off of it and relocated them with my welder though, so I could slide the mounting plate up the frame tubes as high as possible. Here's pics of the finished mount.

 

winch-mount1.png

 

winch-mount2.png

 

winch-mount3.png

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44 minutes ago, retro said:

I put a KFI mount on my '00 Rancher that Jeepwm69 gave me. I didn't have any issue with the fit of the roller fairlead. I did cut the two side bolt brackets off of it and relocated them with my welder though, so I could slide the mounting plate up the frame tubes as high as possible. Here's pics of the finished mount.

 

winch-mount1.png

 

winch-mount2.png

 

winch-mount3.png

 

Is it bad that even with you mentioning that, I have no recollection of it?   I gotta lay off the beer........

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It's been a good while eh? 5 years ago I think.... 

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17 hours ago, jeepwm69 said:

 

Is it bad that even with you mentioning that, I have no recollection of it?   I gotta lay off the beer........

lol..i see old age is catching up to you ?, or the beers are ?..lol.

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Well, maybe they have different part numbers for the different generations. When I google searched some Images, I saw the angled ones on both models. Maybe those people were using the wrong ones. I guess I could call and ask lol.

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This is the mount that I put on my '00 Rancher and likely it's the same part number you're looking at?

https://www.kfiproducts.com/100505-honda-rancher-350/400-winch-mount.html

 

As I said I modded the plate a bunch by cutting away a portion of the plate where it comes close to the row of harness connectors and I cut off the two brackets on each side of the plate then welded my own homemade creations back on so I could slide the plate up higher on the frame tubes. I don't remember whether I had to bend the Fairlead bracket to straighten it up square to the bumper or not.... maybe I did and forgot about that?

 

I imagine a lil' customizing might be necessary on the KFI mount in order to get a good fit that you like.

 

Here you can see how I notched the plate so it wouldn't interfere with the row of harness connectors attached to the frame. After removing metal between the mounting clamp holes on each side of the plate at the top I was able to slide the plate up higher on the frame tubes than was intended by the factory design. You can also see the two homemade brackets that I welded back onto each side of the plate near the middle of it, since those two mounting bolt locations had to be moved after the plate was slip up higher on the frame.

 

DSC06656.JPG

 

And this is the factory stock pic. My mount looked just like this one before I hacked on it.

 

100505-01.jpg

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I’m curious, why did you want to push it back towards the harness? Seems like a good bit of extra work for a small gain, but to each his own. Anyway, I thought about trying to bend it back but I hate to go bending on a new piece. 

When I got my 2000 model in late ‘99, we put a 1500 pound superwinch on it and due to it being so new, we had to modify a foreman 400 mount since there were no rancher mounts on the market. I think all we had to do was notch the plate to fit around the headlight supports. Anyway, that kit had a flat piece of steel that bolted to the bumper that held the fairlead. Looked cleaner in my opinion than the way KFI did it. I’d like to make it look as clean as possible. So, I’ll continue researching.

 

Edit, something like this, but 25 years ago so I’m sure the design has changed some.IMG_6147.png

Edited by bigcountry78

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1 hour ago, bigcountry78 said:

I’m curious, why did you want to push it back towards the harness? Seems like a good bit of extra work for a small gain

 

Yeah it was a lot more work but if I remember right I felt that the mounting plate was too long for the bike. If I would have just bolted the plate onto the frame as the factory intended then the fairlead would have protruded out in front of the bumper a lot further, which looked china in my opinion.

 

Another reason is that I tend to disassemble, modify and optimize everything that I build.... it's just work after all -- and optimizing things is something that I've always been good at. When I was a 6 year old kid I thought that I wanted to become a mechanical engineer.... I changed my mind as I grew older because re-tinkering everything else (as well as mechanical things) was more fun than just being a one-trick-pony. Honestly I just never grew up.... :classic_laugh:

 

I think you'll have to mod a KFI to get it to fit good and look good on a 350 Rancher. The aftermarket has been dominated by china for decades so almost everything has been junk since the mid-1970s. Maybe another brand of mount will fit good, but maybe not.

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I understand wanting to tweak things, but the older I get the less time I have to tweak things lol. Yea I’m looking at my options, including just seeing if my current universal plate is wide enough to sit on the frame bars. If it is I’ll drill and bolt it down and then find a plate for the fairlead.

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