THH

Heres something I found in an article about fender repair. Fix ATV Cracked Plastics If you haven’t taken care of your ATV plastics, they could dry out over time and eventually crack and break. Or the more likely option, you hit something didn’t you? That’s ok, cracked plastics can usually be fixed without too much trouble. If you don’t want to spend the money buying new plastic parts, you’ll need to do it yourself. For small little cracks you could try using the JB Weld I talked about above, but that only really works for cracks less than a few inches. But, you probably really messed your toy up bad, and for that, you’re gonna need something better. I recommend using what’s called a hot staple gun. Like this Astro 7600 Hot Staple Gun Kit found here on Amazon. This thing is amazing and I’ve used it on more than just my ATV. It works by heating up these specially designed staples it comes with. The staples get set into the plastic making a nice strong bond, but still allowing the plastic to be flexible. You just line up the pieces you want joined, and use the staple gun to staple them together. The staple is heated to it can sink into the plastic a bit, making a super strong bond. I always do the stapling on the underside of the plastic, that way you don’t see the staples. If you use this method, you will still see the crack on the upper side of the plastics. You can then use the JB Weld to fill in the crack, and then sand away any excess making a nice smooth surface.

Welcome!!

Died last year from Covid.

I remember it for sure, M-I-C-K-E-Y M-O-U-S-E

Try this one? KLF250_2003_-_2008.pdf

2003-kawasaki-bayou-250-11.pdf oops sorry I think thats owners not service manual

Retro's post on ES system has helped me on more than one occasion on mine and other peoples es systems. It is time consuming but important to thoroughly go through the entire system and check every connection as stated in his post. You can download the service manual here at the top of home page and find es system info in section 21. 6 flashes, ECU fail safe relay circuit, probable faulty part,ECU 8 flashes, angle sensor system, probable faulty part,angle sensor, or control motor, or related wiring, or ECU

Welcome Mark!

Welcome

Welcome Matt!

Welcome to ATV HONDA!

I donated $240 to cover the annual payment in appreciation of all the great info available and awesome members here at ATV Honda.

Welcome and good luck with the rebuild!

Welcome mikey59!

Welcome, nice find!!

Looking good! When using metal siding it is similar to vinyl siding where you would use J trim around windows and doors or other openings for metal edge to nest in and hide the gap at top of door.

Welcome.

Welcome, Nice collection of toys!

Looks great and functional, A+

I recall using one of those growing up. I think we got three channels on our black and white TV, Life was good back then!!

Thrush?

85 250SX I recently restored.

Welcome

Welcome!! @AKATV is the guy you want to talk to about speedo repair, he has lots of happy customers!!

Filter looks brand new, should spark like crazy!! Bad mudflap valve maybe?